fits model: Fusion. make: Ford. year: 2013–2020.

( Manufacturer Part Number: 7806277587 ), ( Type: Steering Gear ), ( Ipn: Kg9z-3504-h ), ( Core Charge: No ), ( Manufacturer Warranty: 30 Days ), ( Fitment Type: Direct Replacement ), ( Country Of Origin: United States )
The **Ford 7806277587 Power Steering Gear Rack and Pinion Assembly (2013 2020 Ford Fusion)** is a precision-engineered hydraulic or electric power steering component designed to deliver smooth, responsive, and effortless steering control in this popular compact sedan. This high-performance rack-and-pinion system integrates seamlessly with the Fusion s front-wheel-drive architecture, combining durability with advanced engineering to enhance driver engagement and vehicle handling. The assembly features a robust **aluminum rack** with precision-machined teeth, ensuring minimal play and optimal torque transfer from the pinion gear, which is driven by either a hydraulic pump (in traditional systems) or an electric motor (in newer models with Electric Power Steering, or EPS). The pinion shaft, mounted on sealed bearings, operates with near-frictionless efficiency, reducing wear while maintaining consistent steering feedback. This assembly is engineered to withstand the demands of daily commuting, highway cruising, and spirited driving, offering reliable performance even under varying load conditions. Whether navigating tight city streets or gliding effortlessly on the highway, the Fusion s power steering system ensures a balance of precision and comfort, making it a critical component for both performance and safety. Built to meet Ford s stringent quality standards, this rack-and-pinion assembly is a direct-fit replacement for the original equipment, ensuring compatibility with the 2013 through 2020 Fusion models equipped with either the 2.0L or 2.5L engine configurations. Its robust construction and high-quality materials help prevent leaks, reduce noise, and maintain steering accuracy over thousands of miles, making it an essential upgrade for owners seeking to restore or enhance their vehicle s handling dynamics.
### **Pros and Cons of Buying a Ford Fusion Power Steering Gear Rack, Pinion, and Motor (Part #7806277587, 2013 2020 Models)**
#### **Pros:**1. **OEM Quality and Fit** This is a genuine Ford part, meaning it is designed to match the vehicle s specifications precisely, reducing the risk of compatibility issues or premature wear. OEM parts are built to meet Ford s engineering standards, ensuring proper alignment and performance.
2. **Reliability and Durability** Ford s power steering systems are generally robust, and this component is engineered to last under normal driving conditions. A high-quality rack and pinion system reduces the likelihood of leaks, binding, or excessive play over time.
3. **Warranty Coverage** If purchased from an authorized Ford dealer or a reputable aftermarket supplier with a warranty (e.g., Dorman, Carter, or Mopar), you may receive a warranty that covers defects in materials or workmanship. This provides peace of mind against early failures.
4. **Improved Steering Feel and Performance** A new rack and pinion motor will restore smooth, responsive steering, eliminating issues like stiffness, vibration, or excessive effort. This is particularly noticeable in older vehicles where wear has degraded the system.
5. **Compatibility with Modern Upgrades** If you plan to modify your Fusion (e.g., suspension tuning, lift kits, or performance upgrades), a fresh power steering rack ensures the system can handle the increased demands without failure.
6. **Easier Maintenance Access** The rack and pinion assembly is often easier to replace than other steering components (e.g., tie rods or ball joints), and a new unit simplifies future servicing.
7. **Prevents Costly Secondary Damage** A failing power steering rack can damage the steering column, tie rods, or even the steering pump if fluid leaks internally. Replacing it proactively avoids these secondary repairs.
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#### **Cons:**1. **High Cost** OEM power steering racks are expensive, often ranging between **$800 $1,500 ** depending on the supplier and labor costs. Aftermarket alternatives (e.g., Dorman, ACDelco, or Mopar) may be cheaper but could lack the same longevity or fitment precision.
2. **Labor-Intensive Installation** Replacing a rack and pinion requires removing the steering column, tie rods, and sometimes the sway bar, which can take **4 8 hours** of labor. This adds significantly to the total cost if done at a dealership.
3. **Potential for Counterfeit Parts** Buying from untrusted sellers (e.g., eBay, Craigslist, or unknown online marketplaces) risks receiving a **fake or salvaged part**, which may fail quickly or not fit correctly. Always verify the part s authenticity and source.
4. **Additional Fluid and Seal Replacement** A new rack often requires **power steering fluid flush** and replacement of seals or hoses to prevent leaks. Neglecting this can void warranties or lead to early failure.
5. **Limited Lifespan in Harsh Conditions** While durable, power steering racks can wear out faster in extreme climates (e.g., subzero temperatures causing fluid thickening or excessive heat causing seal degradation). Proper maintenance is key.
6. **Compatibility with Non-OEM Mods** If your Fusion has aftermarket suspension or steering modifications (e.g., aftermarket steering wheels, lift kits, or sway bar links), the OEM rack may not align perfectly, leading to uneven tire wear or steering play.
7. **Dealer vs. Independent Shop Costs** Dealerships charge premium labor rates, while independent shops may offer better pricing but vary in quality. Researching shops thoroughly is essential to avoid poor workmanship.
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### **Ending Conclusion**
The **Ford Fusion power steering rack, pinion, and motor (part #7806277587)** is a **high-quality, reliable OEM component** that significantly improves steering performance and longevity when installed correctly. It is ideal for owners experiencing **stiffness, leaks, or excessive play** in their steering system. However, the **high cost and labor-intensive installation** make it a substantial investment. If budget is a concern, **high-quality aftermarket alternatives** (e.g., Dorman 09404, ACDelco 10404) can offer similar performance at a lower price, though with slightly reduced warranty coverage.
For **long-term reliability and peace of mind**, an OEM part is the best choice, especially if you plan to keep the vehicle for many years. If you re on a tighter budget, a **reputable aftermarket brand with a strong warranty** (e.g., Mopar, Dorman) can be a cost-effective compromise.
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### **Recommendation**
1. **If you can afford it and prioritize longevity:**- **Buy the OEM Ford part (#7806277587)** from an **authorized Ford dealer** or a trusted online supplier (e.g., RockAuto, PartsGeek).
- **Have it installed by a dealership or a highly rated independent shop** with experience in Ford power steering systems.
- **Flush the power steering fluid** and replace hoses/seals during installation to prevent future leaks.
2. **If you want to save money but still get reliable performance:**- **Choose a high-quality aftermarket part** (e.g., Dorman 09404, ACDelco 10404, or Mopar 10404) from a reputable brand.
- **Verify the part s compatibility** with your Fusion s trim and year.
- **Ensure the shop performing the install has experience with rack replacements** to avoid misalignment issues.
3. **If you re unsure about the part s condition:**- **Avoid buying used or salvaged parts** unless you ve inspected them thoroughly.
- **Check for leaks, binding, or excessive wear** before purchasing, even if the part is new.
4. **Maintenance Tip:**- **Change power steering fluid every 50,000 60,000 miles** to extend the life of the rack.
- **Listen for whining noises** (low fluid) or **vibration in the steering wheel** (worn rack), which may indicate a failing system.
**Final Verdict:** The **OEM part is the best long-term solution**, but a **well-reviewed aftermarket alternative** can be a practical alternative if cost is a factor. Always prioritize **proper installation and maintenance** to ensure optimal performance.